SCADA systems are a great way to maintain facility process controls, especially in industrial-sized operations with many moving parts. But for companies that have never used a SCADA system, adapting to change can be overwhelming. SCADA system experts from companies such as Telstar Instruments can help simplify the adaptation to a SCADA system.
Businesses and project managers need to be aware of the common challenges with a new SCADA system.
startup obstacles
Making a change as impactful as switching from manual controls to automated controls can be a significant challenge in itself.
There are a few steps you need to take before starting the process. First, assess the equipment you currently have and how it is performing. Are the pumps still working? Are there crucial components that need to be repaired or replaced before installing new equipment?
Once you’ve determined the conditions of your current equipment, find out what specifications you need from a SCADA system. How much data do you need to collect and how often? What metrics would be most useful to your crew?
Next, create a list of the team’s scheduled work. The list must include the review of the current equipment and the contact with the providers of SCADA system integrator services. Then create a timeline for when you want the process to complete and which equipment to install first.
Team reorganization
Often the control room will need to undergo upgrades to accommodate new SCADA systems. Managers may need to move controls closer to the technicians or engineers responsible for monitoring them. It can be an expensive project if you remove current employee desks and relocate them to a control room.
The company may have to extend the duration of the project to print new schematics or purchase replacement equipment. The best team and organization will help engineering success.
Industrial espionage/network security
If someone gains unauthorized access to your system, they could tamper with it by changing flow rates or valves. This cyber crime can result in injury or death if a piece of equipment malfunctions.
Project managers must limit access to SCADA systems and monitor access to critical system controls to minimize risk.
Rotation of automation engineers
Since you and your team are implementing a new SCADA system, you will need to train the technicians to use it. This training can be expensive and take time away from other projects.
By finding the right automation system integrator, you can ensure that technicians are trained on the use of new equipment without errors.
High prices
Although automation is a great benefit for companies that need to control processes, it can be expensive. The cost of new equipment, installation, and training can add up quickly.
If you find a company that offers affordable SCADA system integrator services, they can help you find the right equipment and pass on the savings.
Lack of knowledge of the SCADA network protocol
Not all automation system integrators have a good understanding of SCADA protocols. If an engineer is not familiar with the protocol, he can slow down or even stop the installation of new equipment.
Finding an automation system integrator with a good understanding of SCADA protocols can be difficult as the technology is relatively new. But if you find a company that understands what protocols you need for your system, they can complete the installation faster.
final thoughts
If you are considering a SCADA system, be prepared for the typical challenges that people face when introducing these systems. When moving to a SCADA system for the first time, there are a few things you need to do. Properly assess your current technology, then plan for training, staffing needs, and installation.
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Categories: Technology
Source: vtt.edu.vn