Improve your face milling operation by understanding the force, torque, and power at work during standard milling operations. Find out how a torque calculator can help you improve the life of your tools and reduce production costs.
Why it is important to calculate force, torque and power
Face milling requires a significant amount of power and high cutting speeds to create precision components. Without the correct milling speed settings and face milling inserts, your equipment may not run at peak efficiency.
Once you calculate force, torque, and horsepower, you’ll be better equipped to determine the optimal inserts to purchase and the speed settings to use. You may also consider modifying the workpiece material to improve the efficiency of your milling.
Accurate calculations are a critical step in planning a new project. If you’re not satisfied with the life of your face milling inserts or the quality of your finished products, then a calculator can help you figure out if you need to make any changes to your operations.
Key face milling calculations
To understand the best way to mill workpieces, consider using a face mill calculation tool. Some common applications for face milling calculators include identifying the Brinell hardness number of your material, calculating tangential force, identifying torque, or finding machining power for your face milling application.
These calculations help you appreciate the tangential cutting force involved in the process. These are just a few factors considered in calculating the tangential cutting force of a milling operation:
- Cutting tool wear
- Number of meshed teeth
- Part hardness and tensile strength
- Uncut chip cross sectional area
Failure to take cutting force into account can lead to premature tool wear, improper tooth engagement, and compromised workpiece quality. Avoid damaging your equipment or diminishing the quality of your components by carefully calculating these forces before selecting your tool and cutting speed.
How to improve your face milling operation
Once you calculate the cutting force for your face milling, consider ways to improve your operations. One way to improve your machining is to buy end mills for sale. Cutter dimensions, angles, and materials affect the chip load, or thickness of material removed from a cutter through the arc of a cut.
You can also modify the angle of your face milling. A 45 degree face milling strategy can create less corner breakout of the workpiece and minimize lead-in shock. It also allows for higher feed rates and minimizes vibration.
Some applications still require a 90 degree face mill, such as when you need to mill corners or need to increase the maximum depth of cut. Calculating the torque and force of your face milling operation can help you weigh the pros and cons of 45 degree and 90 degree milling.
Improve your milling operation
Use Kennametal’s Design Value Face Mill Calculator today to improve the planning phase of your milling operation. An online calculator helps you find the Brinell hardness number and translate machining conditions into theoretical values for tangential force and machining power for your application. Use these calculations to determine if it’s time to upgrade your milling equipment and tools today.
Sources:
https://www.ctemag.com/news/articles/understanding-tanential-cutting-force-when-milling#
https://www.mmsonline.com/articles/a-new-milling-101-milling-forces-and-formulas
https://www.kennametal.com/us/en/resources/technical-tips/milling/tech-tip–124—45–vs-90–face-milling.html
Apart from this, you can also read articles related to entertainment, technology and health here: Leonardo DiCaprio Net Worth, Diabolik Lovers Season 3, Twitch Error 2000, Alyson Hannigan, Brent Rivera Net Worth, Emma Watson Net Worth , angel number 444, angel number 666, angel number 1616, angel number 777, angel number 333, Dave Portnoy net worth, Lionel Messi net worth, Keanu Reeves net worth, The Equalizer 3, The 100 Season 8, Gina Carano Net Worth, Bruno Mars Net Worth, KissAnime, Jim Carrey Net Worth, PDF Drive, Youtbe, Bailey Sarian Net Worth, Bollyshare, Afdah, Moviezwap, Y8, Jalshamoviez, Project Free TV, Kissasian, Mangago, Jio Rockers, M4uHD, Hip dips, M4ufree, NBAstreams XYZ, CCleaner Browser Review, Avocado Calories, Bear Grylls Net Worth, Highest Paid CEO, The 100 Season 8, Sundar Pichai Net Worth, Grimes Net Worth, and F95Zone .
Subscribe to our latest newsletter
To read our exclusive content, sign up now. $5/month, $50/year
Categories: Technology
Source: vtt.edu.vn